What should I consider when choosing a custom cable assembly?

Custom cable assemblies have many advantages, including providing better performance than market products. You’re also much more likely to find that a custom cable assembly is more cost effective in the long run. Approaching cable assembly in this way means that you’re always getting the best possible design, a cable that will genuinely serve your needs and also meet the key standards of the industry in which you operate. These are just some of the things that you need to consider when choosing a custom cable assembly.

What are the lead times involved?

Everything, from the complexity of the design of the cable to the level of urgency of the project can have an influence on how long it takes to actually deliver a custom cable assembly. The process of creating the perfect custom cable assembly will begin with design that integrates elements, such as jacket, filler, insulator and conductor in ways that meet the requirements of the specification. Once the design is complete then a prototype is created and tested for performance and durability so that the custom cable assembly meets the exact requirements of the project.

Customisation options available

Every custom cable assembly can be built to very unique specifications, which is why this is such a great option for meeting performance expectations and durability requirements. Each element of the cable assembly can be specifically chosen for a purpose. This includes the conductors at the core of each wire, which are so vital to how well the wire works. It’s the gauge of the conductor that determines the amount of electricity that passes through it – and this is the component that tends to determine the overall cost of the cable too. Other customisation options include jacketing, the way the cable assembly is insulated, the fillers that are used as well as cable assembly shielding.

Superior quality and safety

There’s no question that opting for a custom cable assembly gives you access to a product that is of superior quality to an off the shelf design. That’s likely to be especially important if you’re working in an industry that has complex requirements or where safety standards are critical. Safety certification and testing procedures are all part of custom cable assembly, whether that’s an AS9100 for the aerospace sector or certifications that guarantee the cable assembly won’t contribute to toxic waste.

Service and support

If you’re looking for a cable assembly process that doesn’t end when you purchase the product then choosing a custom cable assembly makes a lot of sense. With this option you’ll get a team of professionals, like GEM Cable, able to offer you consistent support to guide you through the process of choosing a custom cable assembly. You’ll also get after sales care so that any issues that might arise after installation can be quickly and easily resolved.

From the different customisation options to lead times and quality standards, these are just some of the factors that have an influence when it comes to choosing a custom cable assembly.