The cable harness manufacturing process can involve some complex and skilled assembly but should be a fairly simple series of steps. From the initial information provided the manufacturer should be able to construct your cable harness, from the design stage to production and testing, in a relatively short space of time. When it comes to the cable harness manufacturing process these are some of the key stages to note:
The initial brief
When you start working with a cable harness manufacturer the first stage will always consist of the input that you provide for the job. Cable harnesses tend to be built on a panel that has been constructed with pegs in positions where wires will branch out and different components need to be added. Using this method ensures that specific dimensions can be achieved. Specifying these dimensions is one part of the process of providing the initial brief. You may also need to include other information, such as detailed connectors images that show pin locations, test specifications and wire lists that specify details such as wire colours or nets.
The design process
This stage involves in-depth examination of documents and bill of materials provided to ensure that the design works and the manufacturer has everything that they need. If there are cheaper or better component alternatives available this is the point at which they are likely to be suggested.
Preparation stages
A key part of the preparation stage will be sourcing all the materials required for the cable harness manufacturing process, including for testing. Documentation for the manufacturing floor will also be created, containing information such as assembly steps, illustrations and test procedures. This is also the stage at which the assembly panel is created – this will provide the basis for consistent production.
Production
Once the materials are available and preparation is complete production can begin on the cable harness. The assembly technicians will take the panel that has been designed for the production process and use it to put together the wires, connectors and labels required to bring the cable harness to life.
Testing
Once the cable harness has been built it must be tested in accordance with the procedures and standards that were agreed at the start of the process. Testing is essential to guarantee quality and consistency, to ensure that the harness is fit for purpose and that components and labels are all correctly in place.
Cable harness manufacturing is a great way to get a fantastic end product that has been specifically designed for your purposes. Make sure that you take on board any recommendations from the manufacturer when it comes to how wires should be attached or with respect to torque values on fasteners – these are designed to help make sure that you get the most from the finished product. The right cable harness manufacturer can ensure that you not only get exactly what you need in terms of the harness itself but that the process of manufacturing is quick and simple too. To find out how GEM Cable Solutions can help you with your cable harness manufacturing requirements, get in touch today and call us on 01727 845 750.
